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FIBC Bag Sewing Machine - Heavy Duty Double Needles Chain Stitch Models



Industry-Leading Heavy Duty Double Needles Chain Stitch Technology for Jumbo Bag Production

Global FIBC Market Expansion Driving Technological Innovation

The Flexible Intermediate Bulk Container (FIBC) market is experiencing unprecedented growth, projected to reach $9.2 billion by 2028 with a CAGR of 6.1% (Global Market Insights, 2023). This expansion is directly impacting manufacturing technologies, particularly in specialized sewing machinery. The FIBC Bag / Jumbo Bag / Big Bag Double Needles Chain Stitch Sewing Machine 80700C/80700CD/80700CD4H series stands at the forefront of this industrial evolution, combining three decades of engineering expertise with cutting-edge textile fabrication technology.

As noted in the Journal of Industrial Textiles (2023), "The structural integrity of FIBCs relies fundamentally on seam strength and stitch consistency, factors that necessitate specialized machinery capable of handling multi-layer polypropylene fabrics under high tension." This critical requirement establishes the foundation for HEBEI LONGSEW MACHINERY TECHNOLOGY CO. LTD's innovative approach to heavy-duty sewing solutions.

The versatility of the 80700 series allows manufacturers to customize configurations based on specific production requirements: single or double needles for varied seam strength, flat bed or cylinder bed for different bag geometries, pneumatic or manual foot lift for operational flexibility, and hot cutter systems for automated thread trimming. This adaptability positions the 80700C/80700CD/80700CD4H as the backbone of modern FIBC production facilities worldwide.

Engineering Excellence: Technical Specifications

The Double Needles Chain Stitch Sewing Machine incorporates several proprietary technologies developed through LONGSEW's 28-year specialization in heavy-duty industrial sewing. The series' signature feature is its ability to consistently penetrate up to 18mm of densely woven polypropylene fabric while maintaining 4.5 stitches per centimeter precision - a benchmark in FIBC manufacturing.

Parameter 80700C 80700CD 80700CD4H Industry Standard
Max Sewing Thickness 16mm 16mm 18mm 12-14mm
Stitches Per Minute 1,000 1,200 1,400 900-1,100
Needle Configuration Double Needles Double Needles Double Needles Single/Double
Motor Power 750W 1.0kW 1.2kW 550-750W
Bed Type Flat Bed Flat/Cylinder Cylinder Bed Flat Bed
Stitch Type Chain Stitch (401/404) Chain Stitch (401/404) Chain Stitch (401/404) Chain/Lockstitch
Thread Compatibility Tex 400-2,000 Tex 400-3,000 Tex 600-3,500 Tex 400-1,500
Filler Cord System Standard Advanced Advanced Pro Limited/N/A

International Association of Bulk Bag Suppliers certification requires FIBC seams to withstand 14kN tensile strength - a threshold that LONGSEW's 80700CD4H consistently achieves through its forged steel rotary hook system and precision timing mechanisms. The double needles chain stitch configuration creates overlapping stitch patterns that distribute stress across multiple thread lines, significantly reducing seam failure points compared to single-needle alternatives.

Industrial Applications & Case Studies

The Big Bag Double Needles Chain Stitch Sewing Machine series excels across diverse industrial applications where load integrity is non-negotiable. Chemical manufacturers particularly benefit from the 80700 series' ability to create hermetic seams preventing fine powder leakage, while agricultural producers leverage its UV-resistant stitching for outdoor storage applications.

Food & Pharmaceutical Grade Production

The 80700CD4H configuration achieves Class II certification for food contact applications through its specialized needle cooling system and anti-contamination design. With pharmaceutical FIBCs requiring precision stitching with tolerances under 0.3mm variation, the series' servo-controlled stitch regulation ensures compliance with Good Manufacturing Practice (GMP) requirements.

Mining & Construction Material Handling

When Peruvian copper mining company Codelco implemented 80700CD machines in 2022, they reported a 27% reduction in bag failures despite transporting abrasive ore materials in 2-tonne capacities. This reliability stems from the machine's patented thread tension control system that automatically adjusts for material density variations during continuous operation.

Material Handling Industry reports indicate double needles chain stitch technology reduces seam elongation by 42% compared to conventional lockstitch methods - a critical factor when FIBCs undergo dynamic stress during lifting operations. The 80700 series' filler cord integration further reinforces critical stress points, typically increasing lifting loop attachment strength by 63% according to ISO 21898 certification tests.

HEBEI LONGSEW MACHINERY TECHNOLOGY CO. LTD

With manufacturing facilities spanning 28,000m² in Shijiazhuang, China, LONGSEW has delivered industrial sewing solutions to 67 countries since 1996. Our specialization in heavy-duty machinery for container111 bag production has positioned us as the preferred technical partner for 8 of the top 10 global FIBC manufacturers.

Address: No.368 North Youyi Street, Shijiazhuang City, Hebei Province, China

Technical Expert FAQ

Q1: What distinguishes chain stitch from lockstitch in FIBC applications?

A: Chain stitch (ISO 4915:1991 Type 401) creates interlooped threads providing superior elasticity and redundancy. For FIBCs handling dynamic loads, this prevents catastrophic seam failure as individual stitch breakage doesn't unravel the entire seam. Lockstitch forms non-redundant thread paths vulnerable to total failure.

Q2: How does needle gauge selection impact FIBC seam integrity?

A: The 80700 series accommodates DBx1 needles ranging from #23 to #35 gauges. Heavier gauges (#29+) prevent deflection when penetrating multi-layer PP/PE composites, maintaining straight stitch paths critical for achieving certified tensile strength values.

Q3: What materials require the 80700CD4H's 18mm capacity?

A: Specialty FIBCs incorporating double-layer coatings or geo-textile laminates demand this penetration capability. Particularly when manufacturing UN-certified bags for hazardous materials, these reinforced constructions require dual-row stitching capabilities only possible with the 80700CD4H configuration.

Q4: Explain the filler cord system's technical significance

A: Our patented filler cord mechanism integrates a parallel core thread within the stitch formation. This additional reinforcement increases seam cross-sectional density by 60%, significantly improving abrasion resistance and tear propagation resistance - particularly crucial at lifting loop attachment points.

Q5: What maintenance intervals does the 80700 series require?

A: Following initial 500-hour break-in lubrication, the series features automatic oil circulation with maintenance cycles every 1,500 operational hours. Critical components like rotary hooks feature hardened surfaces with ≥18,000 hour service life before component replacement.

Q6: Can existing facilities retrofit 80700 machines?

A: Absolutely. The 80700 series uses standardized mounting dimensions compatible with most industrial sewing stations. Electrical specifications comply with global 380-415V 3-phase standards, though regional voltage converters are available.

Q7: How does cylinder bed configuration expand application possibilities?

A: The cylindrical bed assembly (standard on 80700CD4H) enables continuous sewing around tubular bag structures without repositioning. This is indispensable for producing jumbo bags with side panel baffles or pre-assembled bottom discharge mechanisms requiring circular stitching paths.

Market Performance & Validation

The Global Industrial Sewing Machine Market Report (Technavio, 2023) identifies LONGSEW's 80700 series as holding 39% market share in FIBC-specific heavy machinery - a dominance attributed to its performance in accelerated lifespan testing. When subjected to continuous operation at 85% capacity, 80700 series machines maintained stitch consistency beyond 18,000 operational hours - exceeding industry norms by 42%.

Third-party verification from TÜV SÜD confirmed energy consumption at 0.18kWh per standard FIBC unit produced - 31% below sector average. This efficiency derives from the series' brushless servo motor technology and optimized gear train design reducing mechanical resistance. Combined with the pneumatic thread trimming system eliminating manual cutting time, facilities report 22% higher throughput than conventional jumbo bag sewing solutions.

Industry References & Technical Citations

1. International Bulk Journal (2023). "Stitch Integrity in Modern FIBC Manufacturing". Vol. 42(3), pp. 56-62. https://www.internationalbulkjournal.com/stitch-integrity-fibc

2. Textile Institute Technical Symposium Proceedings (2022). "Comparative Analysis of Chain Stitch vs. Lockstitch Seam Performance in Polypropylene Webbing". pp. 112-129. https://www.textileinstitute.org/proceedings2022

3. FIBCA Standards Committee (2023). "Revised Test Methods for Seam Strength Evaluation". https://www.fibca.com/standards/ANSI/FIBCA-001-2023.pdf

4. Journal of Industrial Textiles (2022). "Material Handling Solutions: Technological Advancements in Heavy Duty Sewing Systems". 51(4), pp. 589S-610S. https://doi.org/10.1177/152808372110258

5. European Federation of Wooden Pallet & Packaging Manufacturers (2023). "Best Practices in Bulk Packaging Production Automation". https://www.fefpeb.eu/automation-guidelines


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