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- Dry Installation
- Pump selection for FGD
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- Slurry pump design
- For pumping abrasive slurries, these types of pumps can also be made from specialised high-wear alloys. Hardened stainless steel is also a common choice for abrasive slurries.
- As described below, there are several , types of pumps, that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- >Vertical Slurry Pump
- The most important thing here is to determine the pump power required to deliver a specific fluid flow at the desired or required differential pressure. Consider the following.
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- >Dredge Pump
- Larger impellers made of more material. This is to compensate for the wear caused by abrasive slurry.
- Slurry Pump
- Aier is pumping experts and offer some useful tips to maintain your >slurry pump.
- The frame plate for WAJ series pumps has interchangeable hard metal or pressure moulded elastomer liners. The impellers are made of pressure moulded elastomer liners.The shaft seals for WAJ series can be packing seal, centrifugal seal or mechanical seal.
- Series of TL >FGD pump is a single stage single suction horizontal centrifugal pump. It is mainly used as the circulation pump for absorbent tower in FGD applications. It has such features: wide range flowing capacity, high efficiency, high saving power. This series of pump is matched by tight structure X bracket which can save much space. Meanwhile our company develops many kinds of material targeted on the pumps for FGD.
- Slurry pumps are mainly used in industrials of mining, metallurgy, dredge, power, coal and other solid slurry transport.
- Expertise and experience
- These conditions include
- Step 2
- As described below, there are several , types of pumps, that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- Corrosiveness of the liquid or slurry mixture: More corrosive slurries will wear pump components faster and may dictate the choice of pump manufacturing materials.
- Determine the perfect combination of slow pumping (to reduce wear) and fast pumping to prevent solids from settling and clogging.
- Critical to the engineering of the pump are heavy duty bearing frames and shafts, extra thick wall sections and easily replaceable wear parts. Total life cycle cost considerations are critical when specifying pumps for severe operating conditions, such as FGD service. High chrome pumps are ideal due to the corrosive pH of the slurry.
- - Installation flexibility - The submersible slurry pump is available in a variety of mounting models, including portable and semi-permanent (also easy to move as it can be freely suspended from a chain or similar device without having to be bolted to the ground/floor, etc.).
- Larger impellers made of more material. This is to compensate for the wear and tear caused by abrasive slurries.
- Natural rubber is an excellent wear material when handling wet sand slurries. Its strength, resilience and cut resistance have a positive impact on the wear performance of slurry pumps.
- In a subsea installation, the slurry pump runs directly in the slurry and does not require a support structure, which means it is flexible and easy to install. If possible, the catch basin should be equipped with sloping walls to allow sediment to slide down into the area directly below the pump inlet. Agitators should be used when the liquid contains large amounts of solids and has a high particle density. Freestanding or side-mounted (submersible) mixers are an excellent choice for resuspended solids, especially if the catch basin is large or does not have sloping walls.
- Determine the operating parameters of the pump.
- - Pumping media where abrasive particles are present
- Submersible pumps offer many advantages over dry installation or even semi-submersible sump pumps. Submersible pumps are more flexible and efficient than alternatives.
- - Pumping the final product in a process
- Firstly, analysing your duty helps us to determine whether you are using the type and size of pump best suited to your needs. Cavitation can occur due to surges; a very effective way to solve this problem is to install a choke on the pump head to increase the pressure on the casing, which then absorbs the surge, or to add a choke to the output to reduce the surge.
- There is a science behind the design of a , slurry pump, , based primarily on the processes and tasks it will perform. This is why it is important to use the right slurry pump for your specific needs. In a field that encompasses so many specialities, long-lasting, efficient and reliable quality equipment is essential.
- Then, reduce the pump discharge pressure to the lowest possible point to further reduce wear. And follow proper piping layout and design principles to ensure consistent and uniform delivery of slurry to the pump.
- Make sure you follow the basic rules of pump piping.
- Slurry pumps with rubber lining are the ideal pump for the mineral sand industry. They have a special rubber lining that makes them heavy duty pumps capable of withstanding high levels of abrasion.
- Dredge pumps are designed to transfer large quantities of fluids and solids.
- how-does-a-dredge-pump-work
- If the exact in-pump viscosity of the product is unknown, CSI can help
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- Discharge ports can be placed at 45 degree intervals and oriented in up to 8 different positions depending on your needs.
- One of the most frequently asked questions from our team of pump experts is: How do I pump slurry? With this in mind, our team of experts have provided a useful guide to pumping slurry.
- Applications
- Consider the impeller. Slurry pumps must have thicker vanes than water pumps to prevent wear. Due to the increased thickness, there will be fewer vanes, otherwise the passages will be too narrow and will affect the performance of the pump. The impeller should have a large enough passage so that the largest solid particles can pass through without clogging.
- In addition, a new level of complexity is added to an otherwise simple machine. Other parts must now be inventoried and training beyond basic spanner turning is required. When it comes to pumping rock and some of the world's most abrasive materials.
- What style of pump is suitable?
- The selection of a dredge or , slurry pump, can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- What we mean by slurry is basically a liquid containing solid particles. When you want to pump this slurry, there are different requirements than when pumping only dirty water. A waste water pump cannot handle the solid particles of a slurry. This is where slurry pumps come in handy. >Slurry pumps are heavy duty and robust versions of centrifugal pumps, capable of handling tough and abrasive tasks.
- Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
- Keep in mind that slurry pumps are designed to adapt to specific pumping conditions. Pumps used in the cement industry handle most fine particles at low pressures, so the casing can be of lightweight construction. In rock pumping, the casing and impeller must be able to resist slamming, so they must be built thick and strong.